1. Automation and mechanical automation technology
At present, the development speed of China's automation technology is very fast, and its role in the mechanical field is becoming more and more obvious. Application automation technology can reduce labor costs, and workers can automate large machines with simple operations, and even work that people can't. The development of computer technology provides guarantee for the application of automation technology to the field of machinery. People have broken the understanding of the traditional machinery industry and realized the call and assembly of machinery with automation equipment, which not only reduces the labor cost, but also effectively reduces the product. The scrap rate is the continuous formation of the entire mechanical assembly process, which greatly shortens the production cycle of the product, completes the mechanical assembly task with quality and quantity, and creates more economic benefits for the enterprise.
2. Application of automation technology in machinery manufacturing
1) Information automation. Information automation is mainly based on computer technology, which mainly includes auxiliary manufacturing, auxiliary design, process assisted design, database system management and so on. Auxiliary manufacturing refers to the use of numerical control technology in the production process to achieve automation applications, and then complete the production of products, also known as numerical control technology; auxiliary design refers to the use of computer design software to complete the product's creativity, design, modeling, Parameter value evaluation, etc., and accurate measurement of mechanical components; process-assisted design is the link between auxiliary manufacturing and auxiliary design, which can effectively improve the efficiency of process production and optimize and improve it; product database system management uses calculation Technology to achieve storage and storage, and thus achieve systematic management of information and data.
2) Material supply and automation. The supply and supply of materials is the process of transporting and blending the raw materials for the production of products. The automation of materials supply and transportation is the use of automated means to complete the transportation and deployment of materials, which is a subdivision of the application of automation in the field of machinery. Automation equipment, automation equipment, automated material delivery, automation software, etc.
3) Production automation. Production automation can be realized from the aspects of mechanical manufacturing and processing, and can realize automatic loading and unloading of mechanical components. This automatic loading and unloading can be repeated in the case of no failure of the system, effectively reducing the cost of human use, and reducing the human factors. The mistakes have improved the pass rate of the products and greatly improved the quality of the products.
4) Equipment assembly automation. Equipment assembly automation is to input the entire assembly process into the numerical control equipment, complete the operation of the machine through the computer, make the accessories according to the specific specifications and shapes, and also complete a series of assembly, debugging, acceptance, etc. Automated automated assembly of mechanical assembly. In the machinery manufacturing industry, equipment and equipment have a relatively important position, and the automation equipment can assist in the completion of the loading and unloading assembly, so that many cumbersome manual assembly can be completed by mechanical replacement, greatly improving the mechanical production efficiency, which is an important component of modern machinery manufacturing. section.
5) Detection automation. Automated assembly of parts or equipment needs to be tested, and automated inspection is a good job. For new materials, components and complex process products, it is very difficult to use manual inspection in mechanical manufacturing, and the efficiency is extremely low. It can not meet the requirements of current mechanical manufacturing and production. The detection automation is applied to mechanical manufacturing. An inevitable trend is the use of multiple inspection techniques to detect mechanically manufactured products, including current signals, timing misalignment, artificial neural networks, and other more intelligent device diagnostic techniques.
3. Development trend of automation technology in mechanical manufacturing
1) Highly integrated. The primary problem to be solved in the field of mechanical manufacturing is to achieve a high degree of integration of manufacturing technology. Integration is a production mode that can form a flow of water in a certain order according to a certain order of production, integrate manufacturing and production work, and realize and complete the automation of mechanical manufacturing based on computer technology, and subdivide it. To each subsystem, such as automated information systems, automated manufacturing systems, automated management systems, etc., the division of labor between the subsystems to form a set of highly automated mechanical manufacturing automation system.
2) Intelligent. Mechanical manufacturing is transformed from the development of hand-made manufacturing. The traditional simple mechanical manufacturing technology can not meet the requirements of the new era. The intelligent system built by advanced computer science can realize the integration, systemization and process of machining. Homework, breaking the limitations of traditional machinery production, introducing high-performance functional systems, combined with computer information technology to achieve system integration and integration, making it a whole, and strive to achieve fully automatic intelligent production. Intelligent manufacturing is to introduce artificial intelligence technology into mechanical manufacturing, and at the same time realize more modern mechanical manufacturing on the basis of automation, so that the mutual technology can penetrate and integrate each other, and can use computer to analyze and make decision on machinery manufacturing. Simulate human thinking to imitate and replace human work. In addition, compared with the wisdom of experts, intelligent machine manufacturing can complete monitoring of itself by experts, find errors in time and make adjustments and improvements, and at the same time pre-set tasks, constantly adjust their parameters to obtain status, regardless of Advantages such as emotional influence. It can be seen that the intelligent system is a higher level than the artificial intelligence.
3) Virtualization. Virtualization refers to the use of computer technology to enable mechanical products to complete full simulation in reality, thereby improving product quality and improving work efficiency. For example, the application of computer simulation technology and information control technology in the mechanical manufacturing process can better simulate the computer control process, find out the problems, and avoid similar errors in the actual work. The use of virtualization can significantly increase the cycle of product design and development, ensure product quality, and thus enhance competitiveness in the market.
4) Flexible automation. The development of modern machinery manufacturing requires enterprises to be more flexible in terms of market resilience. The feedback to customers has the ability to quickly capture and improve products. Therefore, it is necessary to carry out targeted components according to the internal and external environmental conditions of market demand. Updates, adjustments to the production structure of the product or changes in the type of machinery manufacturing, etc., the use of flexible automation technology is a better choice. The use of computer technology to build a human-computer interaction interface, combined with automation technology to build an information management system with flexible automation, to provide greater benefits and profits. The flexible automation system is not completely automated equipment, but also has ordinary equipment, but human intervention can be carried out in individual links to improve the efficiency of machine manufacturing. The goal of flexible automation is to enable product production to better meet market demand and enhance market competitiveness. At the same time, the use of flexible automation can close the relationship between mechanical settings, mechanical production, and mechanical manufacturing, so that the degree of integration is higher, and the efficiency of mechanical manufacturing in the context of application of automation technology is greatly improved.
4 Conclusion
In summary, the effect of automation technology in mechanical manufacturing has gradually become prominent, which can directly affect the development of China's future machinery manufacturing. It can be seen that it is very important to apply automation technology to form a strong support for the machinery manufacturing industry. It can ensure the product quality and improve the operation efficiency, thereby improving the overall efficiency of the enterprise, enabling the machinery manufacturing enterprises to achieve low investment and high production, and using automation technology to enhance the enterprise market. Competitiveness and promote better development of enterprises.
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